precision_manufacturing // CAPABILITIES

Machinery & Infrastructure

A fully equipped, engineer-run production unit — from heat treatment and wire drawing through to centerless grinding, in-house testing and utilities.

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Annealing & Heat Treatment

  • check_circle4 pit-type spheroidised annealing furnaces — 3 oil-fired and 1 electric heated, 2.5 tons capacity each
  • check_circleAtmosphere-controlled, microprocessor-based heat cycles per SEP 1520:1978
  • check_circleLeak-proof furnaces purged with high-purity nitrogen (below 3 ppm oxygen) to control decarburization
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Wire Drawing Section

  • check_circle1 horizontal drawing machine — 6 tons/day capacity
  • check_circle2 vertical drawing machines — 9 tons/day capacity each
  • check_circleTungsten carbide drawing dies for precision sizing
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Centerless Grinding & Cutting

  • check_circle5 centerless grinding machines for bright & ground bars
  • check_circle5 power press cutting machines, 5 tons capacity each
  • check_circleStraightening & polishing to max 1mm bend per meter length
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Section Rolling

  • check_circleTurk Head cold rolling machine
  • check_circleProduces Flat, Trapezoid, Rectangular & Square high-carbon profile wires
  • check_circleRolled from spheroidised-annealed round input wire
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Pickling & Effluent Treatment

  • check_circleAcid pickling, lime neutralisation and high-pressure water jet cleaning
  • check_circleIn-house Effluent Treatment Plant — 1,000 litres/day capacity
  • check_circlePhosphate coating line for lubrication ahead of drawing
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Nitrogen Plant

  • check_circleFully automatic Nitrogen Plant, 30 Nm³/Hr capacity
  • check_circleIntegrated Ammonia Cracking unit
  • check_circleHigh-purity nitrogen (below 5 ppm oxygen) with imported online Oxygen Analyzer
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Power & Utilities

  • check_circle350 KVA HESCOM power connection with 500 KVA transformer
  • check_circleKohler 160 KVA diesel generator for backup power
  • check_circleDedicated borewell with 2-inch continuous flow for process water
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Material Handling

  • check_circleEOT cranes — 5 tons and 3 tons capacity
  • check_circleElectronic crane weighing scale for coil weighment
  • check_circleSystematic finished-goods yard with export crating station
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Plant Footprint

  • check_circle1 acre industrial plot at KIADB, Kittur Village, Belagavi
  • check_circle18,000 sq. ft. covered factory area + 1,200 sq. ft. office space
  • check_circle3 production shifts, workforce of 50+ trained personnel
Spheroidised annealing furnace hall at the 4BH facility
// RAW MATERIAL

Consistent Inputs, Consistent Output

All wire rod is sourced from two established Indian steel majors only — kept deliberately limited to protect grade consistency and traceability:

verified Tata Steel Long Products Ltd, Jamshedpur — VD route alloy steel wire rods
verified JSW Steel Ltd, Bellary — non-alloy wire rods